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What is a digital twin technology

Digital twin asset digitisation is a virtual model of a physical object. It spans the object’s lifecycle and uses real-time data sent from sensors on the object to simulate the behaviour and monitor operations. Digital twins can replicate many real-world items, from single pieces of equipment in a factory to full installations, such as wind turbines and even entire cities. In summary, digital twin technology allows you to oversee the performance of an asset, identify potential faults, and make better-informed decisions about maintenance and lifecycle.

  • Digital twin asset digitisation used in pre-construction

What are the benefits of digital twins?

Decrease travel time by

53%

and cut costs by removing the need for site visits.

Reduce time on site by

70%

through virtual site inspection and coordination

Training effectiveness up

30%

versus in-person or paper-based training.

Cut carbon emissions by

13%

by greatly reducing the need for travel.

Digital twins offer users many benefits. We’ll unpack some of the following.

IMPROVED PERFORMANCE
Real-time information and insights provided by digital twins let you optimize the performance of your equipment, plant, or facilities. Issues can be dealt with as they occur, ensuring systems work at their peak and reduce downtime.

PREDICTIVE CAPABILITIES

Digital twin asset digitisation can offer you a complete visual and digital view of your manufacturing plant, commercial building, or facility even if it is made up of thousands of pieces of equipment. Smart sensors monitor the output of every component, flagging issues or faults as they happen. You can take action at the first sign of problems rather than waiting until equipment completely breaks down.

REMOTE MONITORING

The virtual nature of digital twins means you can remotely monitor and control facilities. Remote monitoring also means fewer people have to check on potentially dangerous industrial equipment.

What industries use digital twins?

Digital twin asset digitisation is used across many different industries and sectors, especially in construction and larger manufacturing spaces, but also in healthcare and other less likely places.

Construction

Construction teams create digital twins to better plan residential, commercial, and infrastructure projects while providing a real-time picture of how existing projects are progressing. Architects also use digital twins as part of their project planning by combining 3D modeling of buildings with digital twin technology. Commercial building managers use digital twins to monitor live and historical temperature, occupancy, and air-quality data within rooms and open spaces to improve occupant comfort.

Manufacturing

Digital twins are used across the whole manufacturing lifecycle, from designing and planning to maintaining existing facilities. A digital twin prototype allows you to monitor your equipment at all times and analyze performance data that shows how a particular part or the entirety of your plant is functioning.

Energy

Digital twins are widely used in the energy sector to support strategic project planning and optimise the performance and lifecycles of existing assets, such as offshore installations, refining facilities, wind farms, and solar projects.

Automotive

The automotive industry uses digital twin asset digitisation to create digital models of vehicles. Digital twins can give you insights into the physical behaviour of the vehicle as well as software, mechanical, and electrical models. It is another area where predictive maintenance is valuable because a digital twin can alert a service centre or user when it finds an issue with component performance.

Healthcare

Digital twins are used in the healthcare industry for several instances. These include building virtual twins of entire hospitals, other healthcare facilities, labs, and human bodies to model organs and run simulations to show how patients respond to specific treatments.

Capturing as-built constructions

  • Create 3D walk-throughs and virtually take anyone immediately to a site or location.
  • Generate OBJ files and point clouds for as-builts and construction documentation.
  • Export your point cloud into ReCap® or Revit®
  • Perform remote inspections, measure while offsite, and reduce site visits by capturing all data the first time.
  • Communicate key milestones quickly and effectively by eliminating travel time and by sharing and annotating in the model to get sign offs.
  • Replace thousands of photos by capturing all imagery and data at once, and save time by eliminating the need to document, arrange, and label photos.
  • Get reflected ceiling plan images and schematic floor plans.
  • Capture spaces that are accurate within 1% and 0.1% with Leica BLK360.
MATTERTAG HOTSPOTS

MATTERTAG HOTSPOTS

Embedded annotations and media in your digital twin to highlight key features of your space.

SCHEMATIC FLOOR PLANS

SCHEMATIC FLOOR PLANS

Generated schematic floor plans of your space throughout the virtual tour.

MEASUREMENTS

MEASUREMENTS

Measure any aspect of your space, such as walls, windows, machinery, and more.

DIGITAL ASSETS

DIGITAL ASSETS

A bundle of digital assets you can download, edit, and import into 3rd party programs.

EXPLORE SPACES.

Save on costs, time and resource

Survey of AEC industry professionals

Agree that reality capture is the future of AEC

89%

Agree that a 3D walkthrough is superior than other alternatives to communicate job site status

82%

Agree that 3D Scanning Spaces has improved the way they communicate on projects

90%
  • Digital twin asset digitisation used in a large gas plant

Let’s work together

Get in contact to discuss your digitisation requirements and Next-Gen Smart Factory.

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